info@turbochargers-shop.com
Sign in
AT
BE
CZ
DE
DK
ES
FR
IE
IT
NL
PL
SE
SK
Refurbished turbochargers
Turbochargers in our store with the status REMAN are products after complete remanufacturing. Complete remanufacturing involves replacing all components responsible for the turbocharger's operation and lifespan with brand-new ones. Depending on the turbocharger type, the replaced elements include:
Core (CHRA)
Variable Geometry Mechanism
Actuator
Position Sensor
Actuator with Position Sensor
Electronic Controller
Turbine housing / Manifold / Cast iron part - hot side
Find your remanufactured turbocharger
Use the search engine below. Select the make, model, version, and engine of your car, and you will easily find the right product.
Complete remanufacturing is the best alternative to buying a more expensive, brand-new turbocharger and to basic regeneration based on replacing a repair kit, rotor, and compressor wheel. The correct use of such a turbocharger guarantees long, safe, and trouble-free operation, as the turbo will be like brand new in terms of performance and lifespan.
Remanufacturing mastery - before vs after
The comparison below speaks for itself: see the effect of the in-depth and professional remanufacturing we subjected the turbocharger to. From rust and deposits to an almost factory condition - every detail matters in our work. We not only restore the turbo to full efficiency and optimal performance but also care about aesthetics. Thanks to this, you receive a component that is proof of the highest standard of our services.
Why choose remanufactured turbochargers?
In the remanufacturing process, we replace all critical and worn components with new, high-quality parts, restoring the turbo to nearly factory parameters. Each unit is then subjected to rigorous tests that eliminate the risk of vibrations and ensure a long lifespan. Most importantly, every REMAN turbocharger (after comprehensive remanufacturing) is delivered along with printouts from the machines, which serve as proof and confirmation of the highest quality of the service provided. By choosing our remanufactured turbochargers, you save several times compared to buying a new turbo. Additionally, we provide free delivery, a free set of gaskets necessary for proper installation, and we offer a 2-year warranty. What's more, you can send us the old part back and get a deposit refund, which will further reduce the final purchase cost.
Machines we work on
Our professional technological base allows us to test and remanufacture turbochargers so that the final quality of the product does not differ from the original. We use machines from renowned manufacturers whose technology is used to produce new turbochargers. We hold certificates issued by the manufacturers confirming the efficiency of the machines and the completion of necessary training by our staff.
High-speed balancing machines for turbocharger cores (CHRA):
- Schenck TBsonio,
- Cimat CMT-48 VSR,
- Cimat CMT-48 VSRBIG.
Checking, adjusting variable geometry systems, and testing and programming actuators:
- VISCOM FLOWBENCH EDITION | PREMIUM,
- CIMAT TurboTest,
- CIMAT Actutest 4000,
- Turbo Technics VTR,
- VNTT-PRO,
- ATD-1,
- APD-1.
What constitutes the highest quality?
In addition to using the latest technological machines and employing qualified staff, a key element is the use of the highest quality parts. Only the combination of all these factors allows us to achieve a fully satisfactory result that will satisfy the most demanding customers. We always use original parts or substitutes from renowned manufacturers for repair.
What does the turbocharger remanufacturing process look like?
Below we present the entire remanufacturing process, describing each stage step by step. We encourage you to watch the video presenting our service.
Disassembly of the turbocharger
The first stage of remanufacturing is disassembling the turbocharger into its component parts and determining the cause of its damage.
Initial washing
Next, we clean the dirty components from old oil and other impurities. We use special washing machines.
Sandblasting / Glass bead blasting
The cleaned housings are subjected to sandblasting. Thanks to glass bead blasting, we can get rid of the remaining dirt that the washing machines could not handle (e.g., rust).
Replacing the core / CHRA
We replace the core (CHRA) with a brand-new one or assemble it from individual parts.
Core assembly
If we assemble the core from individual parts, all its elements are brand new (core housing, rotor, compressor wheel, thrust collar, and repair kit).
Core fine-balancing and leak check
We use high-speed balancing machines from two global manufacturers: Schenck and Cimat. The core balancing speed reaches up to 300,000 rpm.
Variable geometry replacement
If the turbocharger is equipped with a VNT/VTG variable geometry system, our service includes replacing it with a new one.
Assembly of turbocharger housings
All ready turbocharger components are assembled into a whole. We always use new bolts and studs for tightening. The flat surfaces of the turbine housing are planed before assembly to be perfectly flat in the mounting areas. In some types of turbochargers, e.g., in turbos from petrol engines, we also replace the hot side (cast iron, manifold) with a brand-new one due to mechanical damage such as cracks.
Setting the variable geometry and actuator
We set the exhaust gas flow through the variable geometry and the operation of the actuator. We use 3 machines and 3 devices for this process.
Securing with warranty seals
We secure all bolts and settings with a special paint.
REMEMBER: Breaking warranty seals, making unauthorised repairs/modifications/structural changes by the user are grounds for losing the product warranty (more about the warranty).
Frequently Asked Questions (FAQ)
Below we have gathered answers to the most frequently asked questions regarding the purchase of remanufactured turbochargers.
Remanufacturing (Reman) is the process of restoring a used turbocharger to factory efficiency by disassembly, cleaning, and replacing all key elements with new, high-quality ones. You save money while gaining parameters and durability comparable to a new product.
Yes, we add a set of mounting gaskets for free to every turbocharger purchased in our store.
All remanufactured (REMAN) turbos purchased in our store come with a 2-year (24-month) warranty with no mileage limit.
